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行業應用

國內先進的數字圖像處理產品供應商

廣泛應用于醫療影像、工業檢測、科研、軍工安防、監控、智能交通等領域。

行業應用INDUSTRY APPLICATION

鋼帶缺陷在線檢測系統

行業應用鋼帶缺陷在線檢測系統

系統概述

鋼帶生產過程中需要實時進行質量控制,監測工藝偏差,防止產出不合格品。嘉恒圖像開發的鋼帶缺陷在線檢測系統,實現了對鋼帶表面孔洞、豁口、裂邊等缺陷的檢測,有效地保障了鋼帶生產質量。

系統功能

可設置缺陷檢測等級

可按鋼卷號保存缺陷圖片、統計報表

檢測缺陷后聲光報警

統計缺陷數據,輸出報表

系統原理

鋼帶表面檢測技術主要是利用電荷耦合器件(CCD) 攝像技術和高速計算機數字圖像處理、存儲和傳輸技術,對鋼帶表面質量進行實時監測。

工作原理:在待測剛帶背面設置透射光,當有孔洞、豁口、裂邊等缺陷存在的鋼帶經過時,缺陷區域亮度增強,正常區域亮度無變化,通過檢測采集到的圖像內的灰度變化,可檢測出缺陷。

注:由于鋼帶表面容易形成光反射,易受外界光干擾,所以要求攝像頭工作環境盡量封閉。

工作流程:首先用攝像頭采集鋼帶表面圖像,然后運用數字圖像處理技術對采集到的影像進行分析、缺陷識別、表面質量數據統計、報表輸出。

性能指標

1. 硬件部分

主要部件

參考型號

數量

標注

線掃描攝像頭

OK_LM2020

1個

黑白線陣,分辨率2048*1

鏡頭

Nikon 50mm

1個

F口

攝像頭密閉箱


1個

防護相機

線陣圖像采集卡

OK_LS120A

1個

黑白線陣,分辨率2048*1

光源


1個

線形高亮LED

輸入輸出控制卡

OK_GPIO40A

1個


計算機


1個

P4系列工業計算機

液晶顯示器


1臺


機箱柜


1個


報警器


1個

蜂鳴、燈光閃爍

脈沖編碼器


1套

獲取轉動速度、產生觸發信號

攝像頭固定裝置


1套

固定攝像頭的機械部分

2. 軟件部分

嘉恒圖像研發的鋼帶缺陷在線高速自動檢測軟件

應用領域

◇ 各種鋼帶生產廠家,銅帶生產廠家,及其他金屬帶生產廠商

◇ 其他類似鋼帶生產的企業。如包裝材料生產廠等

◇ 相關領域的檢測項目

下載文檔
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